a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 1 2 4 6 7 8 9 10 11 12 a released 11oct2012 lg mc a1 ecr-13-012598 08aug2013 xz te b ecr-14-003864 14mar2014 yy ug customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150253 hoffner 10may2012 t.elbin 11may2012 t.elbin 11may2012 1:1 1 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean end feed applicator - - 20 - - 20 atlantic version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2150253 -2 b fine crimp height adjust pneumatic servo latch plate 2119951-1 1901697-2 8- 2150253 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150253 -4 - - - 2150253 -5 b fine crimp height adjust servo latch plate pneumatic feed 2119950-1 2119792-1 - 2119641-1 - 2063440-1 2150253 -6 b non-crimp height adjust servo latch plate - - - - - - - - - - - - - - 2150253 -7 b fine crimp height adjust none - - - - - - - 7- 2150253 -7 a crimp tooling kit - - - - - - - - set up gauge 2119599-2 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) item no description part no -1 -2 -5 -6 -7 -77 1 crimper, right hand 467342-2 1 1 1 1 1 1 1 2 spacer, wire funnel depressor 2161331-1 1 1 1 1 1 1 - 4 block, fl crimper spacer 238009-1 1 1 1 1 1 1 - 5 depressor,shear 2161957-1 1 1 1 1 1 1 - 8 anvil, right hand 2161935-2 1 1 1 1 1 1 1 13 spring, compression 4-22280-7 1 1 1 1 1 1 - 17 scr, bhsc, rohs (m6 x 12) 1-2079383-1 4 4 4 4 4 4 - 18 front strip guide 683737-1 1 1 1 1 1 1 - 19 guide, strip, rear 683736-1 1 1 1 1 1 1 - 20 drag 2161948-1 1 1 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 2 2 - 24 plate, guide, strip 2161941-1 1 1 1 1 1 1 - 25 scr, skt hd cap, rohs, m4 x 35 1-2168083-6 2 2 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 2 - 31 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 8 8 - 35 bolt, adjustment 2119092-1 1 1 1 1 - 1 - 36 spring, compression 5-22278-1 2 2 2 2 2 2 - 37 fa head, atlantic style 2119085-1 1 1 1 1 1 1 - 38 ram washer, precision 2119644-5 1 1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 1 - 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 - 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 1 - 44 ram,amp style, end feed 2119369-1 1 1 1 1 - 1 - 46 applicator basic assembly, ef 1-2119655-5 1 1 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 2 1 - - - - 51 pawl,ef,air 2161952-1 1 - 1 - - - - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 2 2 2 2 2 2 - 57 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 4 4 - 60 scr, bhsc, rohs (m4 x 8) 2079383-4 3 3 3 3 3 3 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 - 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 1 - 1 - 66 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 2 2 - 67 tag,identification 2119740-1 1 1 1 - - 1 - 69 scr, set, flt point m3 x 10.0 2-18032-2 1 1 1 1 1 1 - 70 scr, set, flt point m3 x 20.0 3-18032-3 1 1 1 1 1 1 - 71 documentation package 2119956-2 1 1 1 1 1 1 - 82 spacer, crimper 455888-5 1 1 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - - 1 1 - - 135 memory chip, programmed see note 4 1 - - ref ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - 1 - - - - 154 stabilizer 2161937-1 1 1 1 1 1 1 - 163 spring, feed finger 240638-1 1 - 1 - - - - 164 counter, magnetic 994970-2 1 ref ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - 2 - - - - 183 feed finger assembly,ef 1901697-2 1 - - 1 1 - - 187 pin, ball lock, threaded 1976043-1 1 - - 1 1 - - 205 shear, floating 467500-1 1 1 1 1 1 1 - 206 holder, shear, floating 2161936-1 1 1 1 1 1 1 - 207 retainer, shear, floating 467281-1 1 1 1 1 1 1 - 213 tag,identification 2119740-2 1 - - 1 1 - - 238 air feed module 2063440-1 1 - 1 - - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - - 2 2 - - 245 ram, amp style, end feed, non-adjust 2119759-1 1 - - - 1 - - 246 spring, compression 1-22279-3 1 1 1 1 - 1 - 247 detent pin 2119798-1 1 1 1 1 - 1 - 248 feed cam, air feed 2119641-1 1 - 1 - - - - 249 bushing, lch5-12, misumi 2079988-1 1 - 1 - - - - 250 push rod, air feed 2119640-1 1 - 1 - - - - 252 o-ring, .676 id, .070 dia. mat. 8-21084-0 1 1 1 1 - 1 - 260 applicator shim pack 2119957-2 1 - - - 1 - - 261 ram washer, precision 2119644-8 1 1 1 1 1 1 - terminal data: te terminal te crimp specification terminal name: recpt,ultra-fast flag, .250 series wire strip length insulation diameter range 7.51-8.33 mm [.296-.328 in] n 4.70mm max [.185 max] terminal application specification 114-2123 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 3-520132-2 c1__dwg_pn_1_1 9-520132-2 c1__dwg_pn_2_1 3-521127-2 c1__dwg_pn_3_1 crimp height reference setting 6.7 w1__fa_setting_1 8.0 w1__fa_setting_2 wire size crimp height mm [inch] 14 w1__dwg_wgauge_1 1.90+/-0.05 [.075+/-.002] w1__dwg_crimp_ht_1 16 w1__dwg_wgauge_2 1.78+/-0.05 [.070+/-.002] w1__dwg_crimp_ht_2 applicator data crimp size type wire 6.02 mm [.237] d insul - - appl instructions 408-10390 .19 in [4.83mm] .19 in [4.83mm] recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2150253 -4 servo feed with "fine crimp height adjust": 8- 2150253 -5 servo feed with "non-crimp height adjust": 8- 2150253 -6 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. grease threads, groove and o-ring on items 35 & 252. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. when assembling -6 non-crimp height adjust applicator use shim pack 2119957-2 to align applicator's maximum wire crimp height at normal terminator shut height to check crimp height. crimp solder (n.19 in [4.83mm] 60/40 solid core) and measure at center of slug. apply part number 1-23419-5 loctite to threads of item 62. for -6 only apply part number 1-23419-5 loctite to threads of item 37. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 3 & 4 are not required for atlantic version 1 1 1 1 4 4 10 8 9 11 12 12
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150253 hoffner 10may2012 t.elbin 11may2012 t.elbin 11may2012 1:1 2 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean end feed applicator - - 20 - - 20 atlantic version shown on sheets 1 of 4 & 2 of 4 (pacific version shown on sheets 3 of 4 & 4 of 4) feed type 49 248 250 249 137 163 172 135 240 133 cam position sheets 3 & 4 are not required for atlantic version 238 183 1 4 17 27 29 33 35 37 38 39 40 41 44 46 62 63 66 67 166 213 245 246 247 252 260 8 a 2 ref 164 183 2 154 5 206 207 205 13 18 19 20 22 24 25 60 36 53 54 56 31 69 70 31 33 82 187 261 51 2 pneumatic a air feed 40mm stroke 30mm stroke 4 2 2 2 2 7 7 8 servo latch plate a servo feeder not included 1 1 33 57 1 1 12 12
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. 6 7 8 9 10 11 - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150253 hoffner 10may2012 t.elbin 11may2012 t.elbin 11may2012 1:1 3 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean end feed applicator - - 20 - - 20 set up gauge 2119599-2 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) pacific version terminator interface adapter part number revision description feed type applicator style conversion chart convert to part numbers required 2- 2150253 -2 b fine crimp height adjust pneumatic servo latch plate 2119951-1 1901697-2 8- 2150253 -5 - - 2168400-7 (quantity 2) smart applicator 2161326-1 - 8- 2150253 -4 - - - 2- 2150253 -5 b fine crimp height adjust servo latch plate pneumatic feed 2119950-1 2119792-1 - 2119641-2 - 2063440-1 2- 2150253 -7 b fine crimp height adjust none - - - - - - - 7- 2150253 -7 a crimp tooling kit - - - - - - - - item no description part no -21 -22 -25 -27 -77 1 crimper, right hand 467342-2 1 1 1 1 1 1 2 spacer, wire funnel depressor 2161331-1 1 1 1 1 1 - 4 block, fl crimper spacer 238009-1 1 1 1 1 1 - 5 depressor,shear 2161957-1 1 1 1 1 1 - 8 anvil, right hand 2161935-2 1 1 1 1 1 1 13 spring, compression 4-22280-7 1 1 1 1 1 - 18 front strip guide 683737-1 1 1 1 1 1 - 19 guide, strip, rear 683736-1 1 1 1 1 1 - 20 drag 2161948-1 1 1 1 1 1 - 22 spring, compression 2-22281-3 2 2 2 2 2 - 24 plate, guide, strip 2161941-1 1 1 1 1 1 - 25 scr, skt hd cap, rohs, m4 x 35 1-2168083-6 2 2 2 2 2 - 27 stripper (machining) 240639-1 1 1 1 1 1 - 29 scr, skt hd cap, rohs, m4 x 10 1-2168083-0 2 2 2 2 2 - 31 scr, bhsc, rohs (m4 x 8) 2079383-4 2 2 2 2 2 - 33 washer, flat, reg m4 1-18028-2 8 8 8 8 8 - 36 spring, compression 5-22278-1 2 2 2 2 2 - 38 ram washer, precision 2119644-5 1 1 1 1 1 - 39 applicator shim pack 2119957-1 1 1 1 1 1 - 40 disc, numbered fa wire adjustment 2119645-1 1 1 1 1 1 - 41 scr, bhsc, rohs (m8 x 25) 2079383-7 1 1 1 1 1 - 49 scr, skt hd cap m4 x 6.0 18023-9 1 2 1 - - - 51 pawl,ef,air 2161952-1 1 - 1 - - - 53 nut, lock, hex, torque (m4) 986965-8 2 2 2 2 2 - 54 nut, hex, reg, rohs, m3 5018030-1 2 2 2 2 2 - 56 scr, skt hd cap, rohs, m4 x 8.0 2168083-2 2 2 2 2 2 - 57 shcs, low head, rohs, m4 x 12 2168400-1 4 4 4 4 4 - 62 scr, set, soc, cone point, m3 x 4.0 992763-5 3 3 3 3 3 - 63 limiter, adjustment bolt 2119793-1 1 1 1 1 1 - 66 screw, drive, rh, rohs, 2 x .188 2168078-1 2 2 2 2 2 - 67 tag,identification 2119740-1 1 1 1 - 1 - 69 scr, set, flt point m3 x 10.0 2-18032-2 1 1 1 1 1 - 70 scr, set, flt point m3 x 20.0 3-18032-3 1 1 1 1 1 - 71 documentation package 2119956-2 1 1 1 1 1 - 82 spacer, crimper 455888-5 1 1 1 1 1 - 133 servo feed latch asm 1633743-1 1 - - 1 - - 135 memory chip, programmed see note 4 1 - - ref - - 137 pin, retain, grvd, 3/16 x .854 3-23627-7 1 - 1 - - - 139 bolt, adjustment 2119092-2 1 1 1 1 1 - 140 ram, asian style, end feed 2119651-1 1 1 1 1 1 - 141 applicator basic assembly, ef 1-2119655-6 1 1 1 1 1 - 144 scr, bhsc, rohs (m4 x 16) 2079383-8 3 3 3 3 3 - 145 detent pin 2119798-2 1 1 1 1 1 - 152 feed cam, air feed 2119641-2 1 - 1 - - - 153 o-ring, .801 id, .070 dia. mat. 8-21084-1 1 1 1 1 1 - 154 stabilizer 2161937-1 1 1 1 1 1 - 163 spring, feed finger 240638-1 1 - 1 - - - 164 counter, magnetic 994970-2 1 ref ref ref ref - 166 magnet, rare earth high energy 994969-1 1 1 1 1 1 - 172 ring, retain, extern, 3/16 crescent 21045-3 2 - 2 - - - 183 feed finger assembly,ef 1901697-2 1 - - 1 - - 186 scr, bhsc, rohs (m6 x 20) 2079383-9 4 4 4 4 4 - 187 pin, ball lock, threaded 1976043-1 1 - - 1 - - 205 shear, floating 467500-1 1 1 1 1 1 - 206 holder, shear, floating 2161936-1 1 1 1 1 1 - 207 retainer, shear, floating 467281-1 1 1 1 1 1 - 213 tag,identification 2119740-2 1 - - 1 - - 238 air feed module 2063440-1 1 - 1 - - - 240 shcs, low head, rohs, m5 x 10 2168400-7 2 - - 2 - - 246 spring, compression 1-22279-3 1 1 1 1 1 - 249 bushing, lch5-12, misumi 2079988-1 1 - 1 - - - 250 push rod, air feed 2119640-1 1 - 1 - - - 251 fine adjust head asm, pacific style 2119782-1 1 1 1 1 1 - 261 ram washer, precision 2119644-8 1 1 1 1 1 - terminal data: te terminal te crimp specification terminal name: recpt,ultra-fast flag, .250 series wire strip length insulation diameter range 7.51-8.33 mm [.296-.328 in] n 4.70mm max [.185 max] terminal application specification 114-2123 - - - - - terminals applied te terminal c1__dwg_pn_1_0 te terminal c1__dwg_pn_2_0 te terminal c1__dwg_pn_3_0 te terminal c1__dwg_pn_4_0 3-520132-2 c1__dwg_pn_1_1 9-520132-2 c1__dwg_pn_2_1 3-521127-2 c1__dwg_pn_3_1 wire size crimp height mm [inch] 14 w1__dwg_wgauge_1 1.90+/-0.05 [.075+/-.002] w1__dwg_crimp_ht_1 16 w1__dwg_wgauge_2 1.78+/-0.05 [.070+/-.002] w1__dwg_crimp_ht_2 crimp height reference setting 6.7 w1__fa_setting_1 8.0 w1__fa_setting_2 applicator data crimp size type wire 6.02 mm [.237] d insul - - appl instructions 408-10390 .19 in [4.83mm] .19 in [4.83mm] recommended spare parts grease bearing surfaces lightly 3. lubricate daily per the applicator instruction sheet supplied with the applicator. applicator specific data to be entered into blank memory chip at assembly. see below for part number: pneumatic feed with "smart applicator" conversion: 8- 2150253 -4 servo feed with "fine crimp height adjust": 8- 2150253 -5 5. adjustment of the stripper may be required when moving the applicator between bench and leadmaker applications. grease threads, groove and o-ring on items 139 & 153. magnet, item 166 must be oriented correctly in order to properly actuate the counter. crimp height reference setting was the setting used when the applicator was qualified at the factory. adjustment may be necessary when running applicator in the field. terminal pitch not compatible with mechanical feed. to check crimp height. crimp solder (n.19 in [4.83mm] 60/40 solid core) and measure at center of slug. apply part number 1-23419-5 loctite to threads of item 62. *warning on installation, set wire disc, item 40 to largest wire size setting. use of settings below minimum required crimp height setting will cause damage to crimp tooling. sheets 1 & 2 are not required for pacific version 1 2 4 4 8 1 1 1 1 9 10 11
a1 revisions 0 plc 1 plc 2 plc 3 plc 4 plc angles 00779 of scale sheet rev name size cage code drawing no dimensions: tolerances unless otherwise specified: dwn chk apvd material finish product spec application spec weight p ltr date apvd dwn description loc dist 5 6 7 8 3 4 2 1 d b a a b c c d by tyco electronics corporation. all rights reserved. released for publication c copyright this drawing is unpublished. amp 4805 rev 31mar2000 restricted to this drawing is a controlled document for tyco electronics corporation it is subject to change and the controlling engineering organization should be contacted for the latest revision. - see sheet 1 - - - customer accessible production drawing te connectivity harrisburg, pa 17105-3608 2150253 hoffner 10may2012 t.elbin 11may2012 t.elbin 11may2012 1:1 4 4 b - - - - - mm - 0.5 0.13 0.013 0.0001 - a 66 ocean end feed applicator - - 20 - - 20 pacific version shown on sheets 3 of 4 & 4 of 4 (atlantic version shown on sheets 1 of 4 & 2 of 4) feed type 49 152 250 249 238 137 163 172 135 240 133 cam position sheets 1 & 2 are not required for pacific version a 183 ref 1 4 8 27 29 33 38 39 40 41 144 62 63 66 67 139 140 141 145 153 166 213 246 251 164 2 154 5 206 207 205 13 18 19 20 22 24 25 31 144 36 53 54 56 57 69 70 186 183 33 261 82 187 51 4 2 pneumatic a air feed 30mm stroke servo latch plate a servo feeder not included 2 2 2 2 7 7 8 1 1 33 1 1 11
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